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Filter Presses

short description:

Besides the filter press fabrics and service, Zonel Filtech also can suggest and supply the filter presses according to clients’ solution content and processing circumstances so as to get a best filtration performance but most economical invest, the filter presses can be frame plate filter press, chamber filter press and membrane filter press, which can be designed to total automatic so as to get a simplest way and shortest time to operate.

Especial the break through on TPE diaphragm technology, filter presses from Zonel with the properties of endurable, stable, universalizable and widely used in various industries.

Variable filter chamber technology is widely applied on solid-liquid separation in many industries such as chemical, pharmacy, mining, and so on which help to reduce the water content of the filter cake and extremely improved the production efficiency for our clients.


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Filter Press

General introduction:
Filter press (sometimes called Plate-and-Frame Filter press) which describes the style of filters developed from the 19th century onwards originally for clay. The majority of today’s filters are more correctly called “chamber filter press”, “Membrane filter press”, or “Membrane Plate Filter”. Many processes in the food, chemical or pharmaceutical industries make products from liquid-solid suspensions or slurries. These mixtures are like a runny mud or milk shake. The solids in them do not dissolve in the liquid, but are carried along in it. Filter presses separate the solids from the liquids so that the useful part can be processed, packaged or delivered to the next step.
Filter presses generally work in a “batch” manner. The plates are clamped together, then a pump starts feeding the slurry into the filter press to complete a filtering cycle and produce a batch of solid filtered material, called the filter cake. The stack of plates is opened, solid is removed, and the stack of plates is re-clamped and the filtering cycle is repeated.


A filter press uses increased pump pressure to maximize the rate of filtration and produce a final filter cake with a water content under 65%. This is more efficient than regular filtration because of the increased filtration pressure applied by the pump that can reach anywhere between 50-200 PSI.A filter press consists of a series of filter chambers formed between square, rectangular or round filter plates supported on a metal frame. Once the filter chambers are clamped, the filter press is loaded with slurry. The plates on the filter press are clamped together with hydraulic rams that generate pressures typically in the region of 3000 pounds per square inch.
In addition to the filter plate filtration medium, the growing filter cake enhances removal of fine particles in the slurry. The solution coming through the filter press water bibs, called the filtrate, will be pure.The filtrate can be drained away for safe disposal, or it can be kept in a water tank for recycled use. At the end of filtration, the solid filter cake can be removed. The whole filtration process is often controlled by electronics to make it automatic or semi-automatic.

The typical parameters

Model Filter area (㎡) Plate size (mm) Cake thick (mm) Chamber Volume (dm³) Plate No. (pcs)  Filter Pressure (MPa)  Motor Power  (KW)  Weight (kg) Dimension (LXWXH) mm
XXG30/870-UX 30 870*870 ≤35 498 23 ≥0.8 2.2 3046 3800*1250*1300
XXG50/870-UX 50 870*870 ≤35 789 37 ≥0.8 2.2 3593 4270*1250*1300
XXG80/870-UX 80 870*870 ≤35 1280 61 ≥0.8 2.2 5636 6350*1250*1300
XXG50/1000-UX 50 1000*1000 ≤35 776 27 ≥0.8 4.0 4352 4270*1500*1400
XXG80/1000-UX 80 1000*1000 ≤35 1275 45 ≥0.8 4.0 5719 5560*1500*1400
XXG120/1000-UX 120 1000*1000 ≤35 1941 69 ≥0.8 4.0 7466 7260*1500*1400
XXG80/1250-UX 80 1250*1250 ≤40 1560 29 ≥0.8 5.5 10900 4830*1800*1600
XXG160/1250-UX 160 1250*1250 ≤40 3119 59 ≥0.8 5.5 14470 7130*1800*1600
XXG250/1250-UX 250 1250*1250 ≤40 4783 91 ≥0.8 5.5 17020 9570*1800*1600
XXG200/1500-UX 200 1500*1500 ≤40 3809 49 ≥0.8 11.0 26120 7140*2200*1820
XXG400/1500-UX 400 1500*1500 ≤40 7618 99 ≥0.8 11.0 31500 11260*2200*1820
XXG500/1500-UX 500 1500*1500 ≤40 9446 123 ≥0.8 11.0 33380 13240*2200*1820
XXG600/2000-UX 600 2000*2000 ≤40 11901 85 ≥0.8 15.0 54164 13030*3000*2500
XXG800/2000-UX 800 2000*2000 ≤40 14945 107 ≥0.8 15.0 62460 15770*3000*2500
XXG1000/2000-UX 1000 2000*2000 ≤40 19615 141 ≥0.8 15.0 70780 18530*3000*2500

 

The accessories of filter presses


The accessories of the chamber filter press - Food grade filter press plates.


The accessories of the chamber filter press - filter plates.


The accessories of the chamber filter press - filter press plates.


Filter press plate.


The accessories of the chamber filter press - hydraulic station.


The accessories of the chamber filter press - Automatic plates pulling system.


The accessories of the chamber filter press - drainer chute.


The accessories of the chamber filter press - filter plate handle.


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