Liquid filter cartridges
PP melt blown filter cartridges
General description of PP melt blown filter cartridge:
The PP melt blown filter cartridge (PP spun bonded filter cartridge) from Zonel Filtech with NSF approved, adopted the 100% PP virgin resin with the procedures of PP resin melting, fiber blowing / spraying, stretching, and spun bonding so as to make the product into a hose shape and suitable for filtration usage in various designs of the S.S. filter houses.
The PP spun filter cartridge as a kind of depth filter cartridge without any extra adhesives (resin bonded filter cartridge design), with 3 layers design according to different pore sizes and with the properties of chemical resistance, high filter efficiency, big flow volume, lower resistance, big particles loading, small size, can stand high pressure, various application, etc.
The factory with 6 production lines (3 melt blown heads with automatic design) and output capacity up to 15000 pcs per day, we accept the customizing orders with the various requirements from clients, fast delivery guaranteed, welcome to cooperate with Zonel Filtech!
Properties:
1. The PP spun filters from Zonel Filtech adopt the 100% PP new material, food grade.
2. With 3-layers PP thermally bonded construction (thermal bonded PP micron fiber filter cartridge), with high filter efficiency, big flow volume, lower resistance, big particles loading, durable.
3. The spun bonded PP filter from Zonel Filtech with good chemical resistance, massive applications.
4. The Zonel PP melt blown filter cartridge with high filter efficiency, small size, high resistance design, offer the mostly economical solutions of the filtration.
Application:
1. Pre-filtration for drink water. (both home and industrial usage, polypropylene sediment water filter cartridge).
2. Pre-filtration for RO system (spun bonded water filter cartridge).
3. Pure water filtration for electronic / power industries (oil absorbing filter cartridge, etc.)
4. For filtration in oil and gas industries, chemical industries, mining, metallurgy industries, etc.
5. Food and beverage industries.
6. Pharmaceutical industries.
7. Air filtration for various occasions.
More details:
1. Material available
A. Filter material of the PP melt blown filter cartridge: 100% PP (can be designed with smooth surface, needle punching surface, grooving surface, etc.)
B. Core material of the PP spun bonded filter cartridge: PP, SS304, SS316C. Connection of the melt blown filter cartridges: DOE, 215, 222, 34, etc.
2. Size information of the PP spun filters:
A. Length: 5~50”
B. OD: 45~120mm
C. ID: 20mm, 28mm, 30mm, 32mm, 34mm, 38mm, 60mm, 90mm
D. Filter efficiency: 0.5micron, 1 micron, 5 micron, 10 micron, 20 micron, 30micron, 50micron, 100 micron.
3. Main function data of the PP melt blown filter cartridge:
A. Efficiency and flow volume of the PP melt blown filter cartridge:
| Filter efficiency | 1 | 3 | 4 | 10 | 20 | 30 | 50 |
| Initial opening | 10~15 | 15~25 | 25~35 | 30~40 | 35~50 | 40~60 | 60~90 |
| Max. opening | 15 | 25 | 35 | 40 | 50 | 60 | 90 |
| Volume (L/min) | 10 | 14 | 17 | 20 | 24 | 28 | 32 |
Note:The cartridge tested with the length of 10”, pressure 0.2MPa, testing media is water.
B. Suggest maximum operating pressure: 0.5MPa; maximum pressure drop: 0.2MPa.
C. Suggest maximum operating temperature: 60-degree C.
Phenolic Resin bonded filter cartridge
General introduction:
The phenolic resin filter cartridge which adopted the phenolic fiber blended with cohesive, hardener, stabilizer and so on then sintered into the filter cartridges, for improve the strength of the phenolic fiber, which can blended with polyamide (5~10%) when production.
The phenolic resin filter cartridge from Zonel Filtech the fiber bonded outer to inner with gradually tighter construction, which makes them with the bigger particles loading capacity, good strength, durable.
The properties:
1.The sintered bonded method, with a higher pore rate, big liquid flow, equal pore size;
2.The outer to inner with gradually tighter construction makes the filter cartridges with the bigger particles loading capacity, good strength, durable;
3.The surface of the filter cartridges with groove design, with the bigger filter surface;
4.With the AI auto production system, stable quality control and filter efficiency;
5.The phenolic resin filter cartridge is chemical resistance, wide applications;
6.Bonded with arylic acid longer fiber make the phenolic resin filter cartridge with a stable fiber layout, the fiber not easy to break and move, reduce the second pollution to the solution;
7.Insert with the phenolic resin make the filter cartridge stronger, can stand the viscosity up to 15000SSU (3200CKS);
8.The phenolic resin filter cartridge with the oxygen limit index up to 34, fire proof, maximum operating temperature can up to 145 degree C;
Applications:
The phenolic resin filter cartridges mainly used for the following solutions filtration:
Cars painting, electrophoretic paint, ink, printer ink, can coating paints, UV curing ink, conductive ink, various emulsion, color paste, liquid dye, organic solvents, as well as some special chemicals, mechanical waste water treatment, etc.
Technical details:
1.The length of the filter cartridge:
10”, 20”, 30”, 40”
Special request can be customized.
2.The filter efficiency:
1micron, 3 micron, 5 micron, 10 micron, 15 micron, 25 micron, 50 micron, 75micron, 100micron, 125 micron, 150micron, 200 micron, 250micron.
3.Outer diameter: 65+/-2mm
4. Inner diameter: 29+/-0.5mm
5. Maximum operating temperature:
145 degree C.
6. Suggest flow volume(10”):
5micron: 22L/min
10micron: 31L/min
>50micron: 38L/min
Wound filter cartridges
General introduction of wound filter cartridges:
The string wound filter cartridge from ZONEL FILTECH with NSF certificate, which is a king of depth sediment filtration cartridge and suitable for the low viscosity, low particle content liquid filtration.
The wound filter cartridge adopted the suitable strings / yarn (such as PP yarn/ bleached cotton thread/ fiber glass string, etc.) then winding on porous cages (material can be PP, SS, etc.) with certain workmanship to meet the different micron rates, the cellular construction with the micro-fiber adopted make the filter cartridges with the perfect performance to removal the particles in suspensions.
The micro-fiber filter cartridge widely used for industrial water filters, drinking waters filters, chemicals filters, oil filters, painting filters, etc.
The factory with 28 sets of automatic production lines and output capacity up to 15000 pcs per day, we accept the customizing orders with the various requirements from clients, fast delivery guaranteed, welcome to cooperate with Zonel Filtech!
The properties of the wound filter cartridges from Zonel Filtech:
1. High filter efficiency, low resistance, high flow volume, big particles loading.
2. The pore size big to small from outer side to inner side, depth filtration, durable.
3. The filter cartridge can be produced with various materials according to different filtration requirements so as to keep a perfect filtration performance.
Technical details of the wound filter cartridges:
1. Material available
A. Filter material of the string wound filter cartridge: PP microfiber thread (PP string wound filter cartridge), bleached cotton string (cotton wound filter cartridge), fiber glass yarn (fiber glass string wound filter cartridge with continuous filament string, for high temperature filter cartridge production, small fiber lost), etc.
B. Core material of the polywound string wound filter cartridge: PP, SS202, SS304, SS316
C. Connection of the thread wound filter cartridge: DOE, 215, 222, 34, 304 thread design, etc.
2. Size information of the wire wound filter cartridges:
A. Length: 5~70”
B. OD: 55~115mm
C. ID: 28mm, 30mm
D. Filter efficiency: 0.5micron, 1 micron, 5 micron, 10 micron, 20 micron, 30micron, 50micron, 100 micron, 150 micron.
3. Main function data of the wound filter cartridges:
A. Efficiency and flow volume of the wound filter cartridge:
| Filter efficiency | 0.5 | 1 | 3 | 5 | 10 | 20 | 30 | 50 |
| Volume (L/min) | 6 | 9 | 12 | 18 | 30 | 37 | 42 | 44 |
B. Suggest maximum operating pressure: 0.5MPa; maximum pressure drop: 0.2MPa.
C. Suggest maximum operating temperature: PP + PP core: not exceed 70 degree C; PP+SS core: not exceed 90 degree C; bleached cotton + SS core: not exceed 120-degree C.
Micro pleated filter cartridges
Big flow volume filter cartridges
General introduction:
ZHFV series filter cartridge is one of the main products from Zonel Filtech, which is a kind of high flow volume filter cartridges, with the size of OD6”/152mm, and without center core, with one end open, the liquid suspension flow from the inner side to outer side, all the particles will be collected at the inner side of the cartridges.
The bigger diameter design increases the filter area, which can reduce the qty of the cartridge needed and reduce the size of the filter housing as well.
The filter cartridges with the properties of higher flow volume, much more durable that offered a very economical filtration solutions for various industrial applications.
Relevant parameters:
Diameter: 6” (152mm)
Length: 20”, 40”, 60”
Filter material: filter glass, PP (polypropylene)
Supporting layer/flow guiding layer: PP
Caps: PP with fiber glass strengthened
Sealing rings: silicon rubber, Viton, EPDM.
Filter efficiency: 1, 5, 10, 20, 40, 70, 100 micron.
Maximum operating temperature: 82 degree C.
Maximum operating resistance: 3.44 bar, 82 degree C
Suggest cartridge changing resistance: 2.4 bar @ 20 degree C.
Order model confirmation: (Example: ZHFV-40-PP-05-E)
| Cartridge type | Length (inch) | Connection | Precision (micron) | Sealing material |
| ZHFV | 20=20” (508mm) | PP=single sealing ring | 01=1 micron | S= silicon rubber |
| GF=double sealing ring | 05=5 micron | E=EPDM | ||
| 10=10 micron | V=Viton | |||
| 20=20 micron | ||||
| 40=40 micron | ||||
| 70=70 micron | ||||
| H1=100 micron |
